While building economic globalization, guided by the “dual carbon” goal, Shenzhen has strict regulations on the environmental emissions of industrial enterprises, and the exhaust treatment of diesel generator sets in industrial enterprises has become the key to achieving green production. As an important equipment manufacturing and service enterprise in the region, a certain electromechanical company in Shenzhen has two diesel generator sets that are responsible for emergency power supply and production support tasks. However, the equipment has encountered problems such as excessive black smoke emissions and increased energy consumption. Green Valley Environmental Protection, with its profound accumulation of environmental protection technology and rich engineering experience, has become a partner of the black smoke control and renovation project of the electromechanical company. Through customized solutions, it has achieved green emissions of the generator set.
1、 Project Background
The mechanical and electrical company uses a 1096KW generator set, which is mainly used for emergency power supply and peak load replenishment in the production workshop. During start-up, the concentration of black smoke significantly exceeds the standard, and the visible black smoke exhaust not only affects the air quality in the factory area and surrounding areas, but also exceeds the emission limit. The black smoke is accompanied by insufficient fuel combustion, and the exhaust particulate matter will exacerbate the wear and tear of internal engine parts, leading to frequent equipment failures and increasing maintenance costs and shutdown losses year by year. Green Valley Environmental Protection has conducted a comprehensive diagnosis of the electromechanical generator set in response to the situation of the enterprise, and tailored a special governance plan for it.
2、 Governance configuration:
Brand and model: Cummins KTA50
Power: 1090KW
Displacement: 50L
Model: GRVNES-CYJ-16-L
Quantity: 2 units
3、 Advantages of Green Valley Environmental Protection’s Renewable Particle Catcher:
High processing efficiency, with a capture efficiency of ≥ 95% for black smoke particles in diesel engine exhaust;
Low startup back pressure, more stable engine operating conditions, lower fuel consumption, and strong processing capability;
A single device can adapt up to 5L-1000L of mainstream domestic and foreign diesel engines, and maintain high efficiency even in unsaturated, high dust, and high humidity environments for 24 hours of continuous high load operation;
More durable and long-lasting, using a full 304 stainless steel shell and high-temperature resistant filter substrate, corrosion-resistant and heat-resistant; Long term operation without deformation or erosion. Long maintenance cycle and simple modular capacity maintenance method; Adopting a snap on module design, the filter element can be directly cleaned with water without the need for chemical agents. After drying, its performance can be restored on site.
Low altitude emissions meet the standard, and the purified exhaust gas reaches Ringman Blackness Level 1
Physical adsorption filtration
Pure physical interception mechanism, without adding any catalysts or chemical agents, without secondary pollution;
The filter element is renewable and reusable, environmentally friendly and economical.
Automatic bypass alarm, high safety factor
Built in differential pressure sensor and intelligent control board, automatic sound and light alarm for excessive back pressure or clogged filter element, and switch to bypass to prevent engine stalling and ensure continuous operation of the unit.
Specially designed for diesel engine exhaust black smoke particles
Targeted optimization for carbon soot (PM) and particulate matter, suitable for full scenarios such as diesel generators, ships, locomotive internal combustion engines, etc.
As a high-tech enterprise specializing in industrial waste gas, Green Valley Environmental Protection provides full cycle services from diagnosis, design, operation and maintenance based on the pollutant emission characteristics of different industries and equipment. Green Valley Environmental Protection has completed the environmental protection transformation of diesel generator sets, boilers and other equipment for dozens of manufacturing and energy enterprises in Shenzhen and surrounding areas, helping enterprises achieve multiple goals of environmental compliance, efficiency and protection.
In the future, Green Valley Environmental Protection will continue to focus on environmental governance in the industrial sector, increase research and development investment in new energy efficient filtration, denitrification and other technologies, provide more green solutions for more enterprises, and jointly promote low-carbon transformation and sustainable development in the global industrial sector
Post time: Aug-28-2025